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Chiller Plant Efficiency Series – Cooling Tower Efficiency Part 2

Cooling Tower “Efficiency” vs. Actual Energy Efficiency (Greatest Misconception)
Cooling towers are often described as being “efficient” when the water leaving the tower is very close to the outdoor wet-bulb temperature. This common misconception results from the thermodynamic efficiency formula…
In this part, we will explore the factors that drive the cooling effect in a cooling tower. In Part 2, we will discuss the difference between cooling tower thermodynamical efficiency and electrical efficiency (kW/ton).

Chiller Plant Efficiency Series – Cooling Tower Efficiency Part 1

The main purpose of a cooling tower is to cool the warm condenser water coming from the chiller so that it returns colder to the condenser.

In this part, we will explore the factors that drive the cooling effect in a cooling tower. In Part 2, we will discuss the difference between cooling tower thermodynamical efficiency and electrical efficiency (kW/ton).

Pump Efficiency Is About Operating Point, Not Speed

Most chilled water plants use variable speed pumps with a constant differential pressure (DP) setpoint.  Many use an improved DP Reset approach. On paper, this sounds efficient. In practice, pump efficiency depends entirely on where the operating point lands on the pump curve—and that point moves more than most people realize.

Chiller Plant Efficiency Series – Introduction

Most chiller plants are managed as if “efficiency” were a single setting: a chilled-water setpoint, a condenser-water setpoint, or a pump DP setpoint.

That mindset is the root problem.

A chiller plant is not one machine. It is a system of machines, and every major component in that system has an efficiency curve—meaning its efficiency changes depending on where it operates.

facil.ai: Easy Building Performance Optimization

What is facil.ai? Facil.ai is a collection of AI-agents trained for building performance optimization (specifically central plant chillers, portfolio rooftop units, refrigeration systems, and air-handler

Chiller Plant Efficiency Series – Cooling Tower Efficiency Part 2

Cooling Tower “Efficiency” vs. Actual Energy Efficiency (Greatest Misconception)
Cooling towers are often described as being “efficient” when the water leaving the tower is very close to the outdoor wet-bulb temperature. This common misconception results from the thermodynamic efficiency formula…
In this part, we will explore the factors that drive the cooling effect in a cooling tower. In Part 2, we will discuss the difference between cooling tower thermodynamical efficiency and electrical efficiency (kW/ton).

Chiller Plant Efficiency Series – Cooling Tower Efficiency Part 1

The main purpose of a cooling tower is to cool the warm condenser water coming from the chiller so that it returns colder to the condenser.

In this part, we will explore the factors that drive the cooling effect in a cooling tower. In Part 2, we will discuss the difference between cooling tower thermodynamical efficiency and electrical efficiency (kW/ton).

Pump Efficiency Is About Operating Point, Not Speed

Most chilled water plants use variable speed pumps with a constant differential pressure (DP) setpoint.  Many use an improved DP Reset approach. On paper, this sounds efficient. In practice, pump efficiency depends entirely on where the operating point lands on the pump curve—and that point moves more than most people realize.

Chiller Plant Efficiency Series – Introduction

Most chiller plants are managed as if “efficiency” were a single setting: a chilled-water setpoint, a condenser-water setpoint, or a pump DP setpoint.

That mindset is the root problem.

A chiller plant is not one machine. It is a system of machines, and every major component in that system has an efficiency curve—meaning its efficiency changes depending on where it operates.

facil.ai: Easy Building Performance Optimization

What is facil.ai? Facil.ai is a collection of AI-agents trained for building performance optimization (specifically central plant chillers, portfolio rooftop units, refrigeration systems, and air-handler